Process Engineer Job at Volex, Washington DC

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  • Volex
  • Washington DC

Job Description

Company Overview

At Volex, we are dedicated to improving the quality of life around the world by bringing connectivity and power to high tech equipment that is changing how we live, work, and communicate.The Volex portfolio of products, capabilities and solutions include: Power Cords, Plugs, Connectors, Receptacles , Integrated Manufacturing Services (IMS) , Electric Vehicle Charging Solutions , Consumer Cable Harnesses and Power Products , High-Speed Copper Interconnect Cable / Data Transfer Cable , and Data Centre Power Cables / Power Cords .

Servatron, a Volex Company, is expanding our Engineering team! We’re seeking a hands-on, adaptable Process Engineer to support manufacturing process development and continuous improvement, with a primary focus in Surface Mount Technology (SMT) . We’re looking for individuals with strong problem-solving skills and a background in electronics or general manufacturing who are excited to learn and grow.

Position Summary

The Process Engineer will be responsible for developing, optimizing, and sustaining manufacturing processes—primarily in SMT, but with opportunities to support other areas such as cable production, conformal coating, soldering, or mechanical assembly. This is an ideal role for a candidate with a solid manufacturing foundation who is ready to expand their skillset into SMT and high-mix, low-to-mid volume electronics production.

Key Responsibilities

  • Support process development and optimization for SMT and other electronics manufacturing areas .
  • Drive continuous improvement initiatives aimed at enhancing quality, consistency, and cost efficiency.
  • Participate in and help prioritize New Product Introduction (NPI) efforts, especially those involving SMT processes.
  • Collaborate with quoting, engineering, and production teams to provide process input and technical support .
  • Troubleshoot process and equipment issues; develop and implement effective solutions.
  • Contribute to equipment evaluations, trials, and recommendations for capital investments.
  • Create and maintain clear documentation , including work instructions and process control plans.
  • Provide mentorship and guidance to technicians and production staff as needed.
  • Maintain document control in alignment with ECO (Engineering Change Order) processes.

Tools & Equipment Exposure

You’ll work with a wide variety of equipment including:

  • SMT line tools (pick-and-place, reflow ovens, SPI, AOI, X-ray inspection)
  • Selective soldering and conformal coating systems
  • Component prep and depaneling tools
  • Water wash systems and thermal profiling equipment
  • 3D printers, CAD/CAM software (e.g., FAB3000)
  • Precision measuring tools (calipers, micrometers, etc.)

Minimum Qualifications

  • Bachelor’s degree in Engineering and 3 years of relevant experience; or equivalent , defined as at least 10 years of directly related manufacturing experience in lieu of a degree.
  • Strong mechanical and process aptitude and a desire to learn SMT and automation tools
  • Comfortable working independently on multiple projects and prioritizing effectively
  • Strong documentation, troubleshooting, and communication skills
  • Willingness to provide occasional off-hours support (phone/email) as needed
  • Proficient in verbal and written English

Preferred Qualifications

  • Familiarity with SMT or electronics manufacturing equipment
  • Experience programming automation equipment or similar systems (e.g., PLCs, pick-and-place machines, or inspection tools)
  • Exposure to Lean Manufacturing or Six Sigma principles
  • Knowledge of IPC-A-610 and J-STD-001 standards
  • Experience with soldering, 3D printing, or conformal coating
  • Prior involvement with continuous improvement or process control efforts

Work Environment & Physical Requirements

  • Electronics manufacturing environment—may require PPE (ESD protection, safety glasses, etc.)
  • Frequent standing, walking, and occasional lifting (up to 50 lbs)

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